Automation becomes the core competitiveness of factories
The production process of new energy factories involves a large number of high-precision, high consistency, and high tempo process links. For example, welding and packaging of photovoltaic modules, assembly testing of battery modules, blade manufacturing and intelligent testing of wind turbines, etc. These links have extremely high requirements for equipment accuracy, data tracking, and production line flexibility, and traditional manual operations are no longer able to meet the manufacturing goals of balancing high efficiency and high quality. Taking a well-known photovoltaic module manufacturer as an example, its latest intelligent workshop has deployed multiple six axis robots to complete component handling and film application, combined with AI vision system for defect detection. The overall production line yield rate has increased to 99.5%, and labor costs have decreased by about 40%.
Combining data-driven and flexible manufacturing
The sensitivity of new energy factories to production data has further intensified their dependence on intelligent control systems. Through the integration of MES system and ERP system, enterprises can achieve full process management of orders, materials, personnel, and equipment. The wide application of edge computing devices and industrial gateways has enabled the real-time uploading of device operation data to the cloud platform, forming a visual and predictable production model, and greatly improving the operational efficiency and security level.
Dual acceleration with the assistance of capital
At the same time, the capital market continues to be optimistic about the new energy automation track. The average valuation of automation equipment manufacturers worldwide will rise by about 12% in 2024, especially with a significant increase in orders from segmented suppliers in the new energy industry. Many companies are experiencing tight production schedules and extended delivery cycles.
Conclusion
The rapid development of the new energy industry has brought unprecedented challenges and opportunities to the manufacturing industry. Automation is the key bridge connecting the future and reality. Driven by the dual goals of "dual carbon" and industrial upgrading, the demand for automation in new energy factories will continue to rise, and a more efficient, green, and intelligent development path will be explored through technological integration. Help me simplify and reduce weight
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