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Research on Intelligent Control Strategy of Intelligent Factory Energy Management System for Industry 4.0

April 22,2025
With the arrival of Industry 4.0, intelligent manufacturing and automation technologies are reshaping the global manufacturing industry, especially in the field of energy management. Efficient energy management can not only improve production efficiency and reduce costs, but also minimize environmental impact. The energy management system (EMS) of smart factories has therefore become a research focus, and intelligent control strategies have become key technologies.


The combination of smart factories and energy management

Traditional industrial energy management relies on manual labor and monitoring, which is inefficient and prone to resource waste. Under the framework of Industry 4.0, technologies such as the Internet of Things, big data, artificial intelligence, and cloud computing have achieved intelligence in equipment and production processes, optimizing production efficiency and resource allocation. The intelligent energy management system can dynamically adjust energy use by monitoring and analyzing energy consumption data in real time, achieving the goal of energy conservation and consumption reduction.
The energy management of smart factories is not limited to consumption control, but also includes the production, storage, and scheduling of energy. Through intelligent sensors, edge computing and cloud platform, the system can collect and process data in real time, provide accurate prediction and optimization decisions, and ensure the efficient and stable use of energy.


Key elements of intelligent control strategy

Data driven intelligent prediction and decision-making
Through big data analysis and machine learning, the system can predict energy demand and make adjustments. For example, in the peak load period, energy reserves are scheduled in advance to ensure that production is not affected.
Adaptive scheduling and optimization
Production load and energy consumption are constantly changing, and intelligent control strategies optimize energy allocation in real-time through adaptive algorithms, improving energy efficiency and reducing waste.
Collaborative control of intelligent devices and energy facilities
There are multiple energy facilities in the factory, and intelligent control strategies can collaboratively regulate these devices to optimize energy use. For example, adjusting boiler operation when thermal energy is needed and optimizing power load at low loads.
Real time monitoring and feedback mechanism
Intelligent sensor networks continuously monitor the energy consumption data of devices, provide feedback to the central control system, adjust energy usage in a timely manner, detect equipment failures, and reduce downtime.


Application and Challenges of Intelligent Control Strategies

Many smart factories have successfully applied intelligent energy management systems and achieved significant results. For example, in automobile and electronics manufacturing plants, optimizing energy use and reducing equipment idle have improved production efficiency. Some factories have achieved energy efficiency improvements of over 15%.
However, implementing intelligent control strategies still faces challenges. Firstly, the production process is complex, and the energy requirements of different equipment need to be precisely adjusted, which requires efficient control algorithms. Secondly, data security and privacy issues cannot be ignored, and protecting the data security of platforms and sensors is an important issue in technological development.


Future prospects

With the development of technologies such as artificial intelligence and the Internet of Things, intelligent control strategies will play a greater role in smart factories. In the future, intelligent energy management systems will not only be energy-saving tools, but also become key to production optimization, cost control, and sustainable development. Through technological innovation, intelligent control strategies will drive the manufacturing industry towards a more efficient and green direction.

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